AISI SAE P-20 is a pre hardened high tensile tool steel which offers ready machineability in the hardened and tempered condition, therefore does not require further heat treatment. This eliminates the risks, cost, and waiting time of heat treatment thus avoiding the associated possibility of distortion or even cracking. Subsequent component modifications can easily be carried out.
Prehardened plastic mould steel with good machinability, better than steel grade Mat. No. 1.2312, suitable for texturing. 1.2311 usually used on Plastic moulds, mould frames for plastic moulds, large injection moulds, pressure casting dies,recipient sleeves.
Forging: Heat slowly and uniformly to 1050°C. Do not forge below 930°C. After forging cool slowly.
Annealing: P20 should always be annealed after forging and before rehardening. Heat uniformly to 770/790°C. Soak well and cool slowly in the furnace.
Hardening: Heat uniformly to 840/870°C until heated through. Quench in oil. Tempering: Heat uniformly and thoroughly at the selected tempering temperatures and hold at heat for one hour per 25 millimetre of total thickness.
| Chemical Composition - P20 Tool Steel |
C. |
Si. |
Mn. |
Cr. |
Mo. |
0.40% |
0.40% |
1.00% |
1.20% |
0.35% |
| Tempering °C |
100 |
200 |
300 |
400 |
500 |
600 |
700 |
HRc |
51 |
50 |
48 |
46 |
42 |
36 |
28 |
N/mm² |
1730 |
1670 |
1570 |
1480 |
1330 |
1140 |
920 |
Nitriding:
Moulds machined from pre hardened P20 may be nitrided to give a hard surface which is very resistant to wear and erosion. A nitrided surface also increases the corrosion resistance. The surface hardness after nitriding at a temperature of 525°C in ammonia gas will be approximately 650HV.
Temperature |
Time |
Approximate Depth of Case |
525°C |
20 hours |
0.30mm |
525°C |
30 hours |
0.35mm |
525°C |
60 hours |
0.50mm |
Tufftriding:
Tufftriding at 570°C will give a surface hardness of approximately 700HV. After 2 hours treatment the hard layer will be approximately 0.01mm
Flame & Induction Hardening:
P20 can be flame or induction hardened to a hardenss of 50 to 55 HRc. Cooling in air is preferable. Smaller pieces may however require forced cooling. Hardening should be immediately followed by tempering.
Hard Chromium Plating:
After hard chromium plating the steel should be tempered for approximately 4 hours at 180°C, in order to avoid hydrogen embrittlement.
Case Hardening:
In order to maintain maximum surface hardness P20 may be case hardened. Before case hardening is carried out the steel should be annealed. To carburise, pack with carburising powder into a cast iron or heat resisting steel box and see that the articles are separated from the sides by at least two inches of carburising powder. Lute the lid with fireclay. Heat to the carburising temperature of 880°C and soak for sufficient time to give the required depth of case. Cool to 800/820°C and quench in oil. Tempering will then be necessary. Reheat to 200/300°C and allow to cool in the air to give a final surface hardness of Rockwell C55/59
Welding:
Firstly heat to approximately 400 to 500°C. Weld at approximately 400 to 500°C and stress relieve. Use Chromium-Nickel-Molybdenum alloyed basic electrodes for welding of structural steel. Welding may also be carried out using an austenitic stainless steel electrode. In this case the stipulated increased working temperature may be modified, but the weld metal has a lower strength than the parent material.
| Physical Properties: |
Temperature: |
|
|
| |
20°C |
200°C |
400°C |
| Density (Kg/m³) |
7800 |
7750 |
7700 |
| Coefficient of thermal expansion (per °C from 0°C) |
- |
12.7 x 10-6 |
13.6 x 10-6 |
| Thermal conductivity (J/m.s °C) |
29.0 |
29.5 |
31.0 |
| Specific heat (J/kg °C) |
460 |
- |
- |
| Modulus of elasticity: |
|
|
|
| Kp/mm² |
20 900 |
20 400 |
18 900 |
| N/mm² |
205 000 |
200 000 |
185 000 |
| Machining: |
| Turning |
Rough |
Medium |
Finish |
| Carbide Tools |
Turning |
Turning |
Turning |
| Depth of cut (t) mm |
min. 10 |
2-10 |
max. 2 |
| Feed (s) mm |
mm 1.0 |
0.3-1.0 |
max. 0.3 |
| ISO Machining Group |
P30-P40 |
P20-P30 |
P10 |
| Cutting Speed |
40-60 |
60-100 |
90-160 |
| Milling: |
|
|
| Carbide Tools & |
Rough |
Finish |
| High Speed Steel Tools |
Milling |
Milling |
| Depth of cut (t) |
min. 2 |
max.2 |
| Feed (s) mm/tooth |
min. 0.2 |
max. 0.2 |
| ISO Machining Group |
P30-P40 |
P10-P20 |
| |
Carbide Tools: |
| Cutting Speed (v) m/min. |
55-85 |
75-95 |
| |
High Speed Steel Tools: |
| Cutting Speed (v) m/min. |
10-20 |
15-30 |
Pipes Tubes Plates Bars Square Tubes Weight Calculation Calculator
Pipe Working Pressure Calculation
Conversion Calculator Calculation-Pressure|Weight|Temperature|Volume|Length
Conversion Table-Pressure|Stress|Mass|Length|Temperature|SI Prelxes
Metals Weight Calculator-Aluminum|Brass|Bronze|Copper|Magnesium|Plastic|Nickel|Stainless Steel|Steel|Titanium|Zinc
1.2080|1.2083|1.2311|1.2344|1.2363|1.2379|1.2436|1.2510|1.2550|1.2767|1.2842|1.3343
AISI O1|AISI W1|AISI D2|AISI D3|AISI D6|AISI A2|AISI H13|AISI S1|AISI S7|AISI P20|AISI M2|AISI M42
1008|1010|1015|1018|1020|1025|1035|1040|1045|1050|1117|1141|1144|12L14|1215|4140|4150|4340|8620|A36|A653|A513
|
