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Formula for Calculating the Size of Round Bar Needed to Manufacture Hexagonal, Square and Flat Bars

Fabricate Hexagon and Square Bar
With the diameter of the hexagon or square bar, the size of the
round bar can be calculated using the following formula:

Round Bar Diameter = Hexagon Diameter * 1.154701
Round Bar Diameter = Square Diameter * 1.414214

Fabricate Flat Bar
With the width and height of flat bar, the minimum diameter of
round bar can be calculated using the following formula:

Round Bar Minimum Diameter = Square Root(Width² + Height²)

Type a value in Inches or Millimeters, then choose the corresponding option from the drop-down menu.
Then the answer values in Inches and Millimeters are for the Round Bar needed.
= Inches
       Millimeters



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