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Corrosion





In normal mechanical and structural engineering design materials are selected primarily for their mechanical properties-corrosion is not an important criteria. The systems are generally protected against corrosion by surface coatings. Most machines are located indoors and are accessible for inspection and maintenance. The exceptions to this are machines used for construction and agriculture. These machines may well be used in corrosive environments but they are generally regularly maintained and some level of corrosion is acceptable.

In process engineering corrosion is a very important design factor and material are selected primarily on their corrosion resistance properties. Surface coatings are often not considered because of the risk of contaminating the process stream.

Metal Corrosion Properties - Non Chemiscal Environments

Ratings 0 = Unsuitable, 1 = poor, 2 = Fair, 3 =Fair to Good, 4 good, 5 = good to excellent, 6= excellent.

  Fresh Water Sea
Water
Steam Steam
Cond'te
Air
Metal Static/Turb Static/Turb Dry Wet City/Indust
Grey Cast Iron-
Plain or Low Alloy
4/3 4/3 4 4 3
Ductile Iron
(High Strength )
4/4 4/2 4 4 3
Cast Iron Ni_Resist.
(14% Ni, 7% Cu, 2% Cr bal Fe)
5/5 5/5 5 5 4
Ductile Iron Ni_Resist.
(24 % Ni, bal Fe)
5/5 5/5 5 5 4
Mild Steel- Low Alloy steels 4/3 4/2 4 4 3
Stainless Steel Ferritic
(17% Cro)
4/6 1/4 6 5 3
Stainless Steel Austenitic
(18% Cro ,8% Ni )
6/6 2/5 6 5 4
Stainless Steel Austenitic
(18% Cro 12% Ni, 2.5% Mo )
6/6 3/5 6 6 6
Stainless Steel Austenitic
(20% Cro 29% Ni, 2.5% Mo,3.5% Cu )
6/6 4/6 6 6 6
Hastelloy Alloy
(55% Ni, 17% Mo,16% Cr, 6% Fe, 4% W)
6/6 6/6 6 6 6
Inconel
(78% ni,15% Cr, 7% Fe)
6/6 4/6 6 6 6
Copper Nickel alloys
(Up to 30% Ni)
6/6 6/6 5 6 5
Monel 400
(66% Ni, 30% Cu, 4% Si)
6/6 6/6 6 6 5
Nickel Commercial
(99% Ni)
3/5 6/6 6 6 4
Copper and Silicon Bronze 6/5 4/1 5 6 5
Aluminium Brass 6/6 4/5 5 6 5
Bronze
(88% Cu,5% Sn,5% Ni,2% Zn)
6/6 5/5 5 6 5
Aluminium Alloys 4/5 0-5/4 2 5 5
Lead (Chemical or antimonial) 6/5 5/3 0 2 5
Silver 6/6 5/5 5 6 6
Titanium 6/6 6/6 5 6 6
Zirconium 6/6 6/6 5 6 6





Use of stainless steel under high temperature condition refer table
Corrosion Resistant Stainless Steel Tube
Corrosion Resistance of Stainless Steel Tubes
Seawater Resistance of Stainless Steel Tubes
High Temperature Stainless Steel Tubes
High Temperature Stainless Steel Tubes
High Temperature Property Stainless Steel
Heat resistant Stainless Steel Tubes
Welded Stainless Steel Pipe
U-bend Stainless Steel Tubes
Heat Exchanger Tubes
Duplex Stainless Steel Tubes
Boiler Tubes, Condenser Tubes
Corrugated Seamless Stainless Steel Pipe Tube
DIN 2391 Seamless Precision Steel Tubes
DIN2391 Seamless Pricision Steel Tube Tubing Tubes
Alloy 400 Properties and Corrosion Resistence
Non Acid-resisting Stainless Steel Tube
Bright Annealing Stainless Steel Tubes
High Temperature-Tubes and Pipes Standards
Heat Resistant Stainless Steels and Corrosion Resistant Stainless Steels-Valve Steels,Iron Baes Super alloys

Metallographic Test - Metallography Testing
Metallographic Test Report
Stress Corrosion Cracking (SCC)
Chloride Stress Corrosion Cracking
Stainless Steel Corrosion
Intergranular Corrosion
Corrosion of Piping
Corrosion Process
Surface Coatings for Corrosion
Corrosion Resistant Material
Bi- Metallic Corrosion.Galvanic Corrosion
Intergranular Corrosion of Stainless Steel Tubes
Corrosion Resistant Stainless Steel Tube
Corrosion Resistance of Stainless Steel Tubes
Seawater Resistance of Stainless Steel Tubes
Corrosion Mechanism in Stainless Steel Tube
Austenitic stainless steel for timber fixings
Causes of metal corrosion in timber fixings
ASTM A262 Intergranular Corrosion Test IGC
ASTM E112 Standard Test Methods for Determining Average Grain Size
Methods of minimizing chloride stress corrosion cracking


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