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Sand mold casting tolerances may vary considerably depending upon the type of metal used. A general comparison of casting tolerances is given in the following table.

Metal
Tolerance
±in./ft*
Aluminum Alloys 1/32
Cast Iron 3/64
Copper Base Alloys 3/32
Cast Steel 1/16
Magnesium Alloys 1/32
Malleable Iron 1/32
* Note on parting line influence: When parting lines are considered, very close tolerances are difficult to obtain. A parting line absorbs fractions of inches per inch. A foundry is doing well to hold a parting line to 0.015 in. Additional measurement is added to the casting tolerance.



Releated References:
Casting
Sand Mold Casting Tolerances
Metal Casting Comparison Table
Metal Casting Processes Comparison Table
BS 6615 ISO 8062 Rough Casting Tolerance
ISO8062 BS6615 Iron Steel Rough Casting Tolerance Standard


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